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The two-fold purpose of the tests described was to acquire as many data as possible regarding the peculiar requirements of motorbuses, as viewed from the standpoint of power requirements and fuel economy, and to analyze the discrepancy found so often between the performance of an engine on the test block and the fuel economy obtained from the same engine under actual service conditions. Following a general statement of conditions to be met, and an examination of the problems of the manufacturer as to why his choice of the various units and accessories is such a vital factor in fuel economy, the improvements accomplished are enumerated, together with the reasons and inclusive of the desirable and undesirable features of carbureter specification and miscellaneous factors. The test equipment and methods are specified and discussed, the results obtained when using a steam cooling-system are presented and the general results are stated and commented upon.

Although the proper timing of the spark is as essential as the spark itself and the electrical and mechanical devices for producing the spark have been many, little attention has been given to the study of spark-advance. An error in timing of ± 20 deg. in a low-compression engine, or of ± 15 deg. in most other engines, has been shown experimentally to cause a loss of 10 per cent from the best power and economy, provided other conditions remained the same. Hand or semi-automatic control can average hardly closer than ± 15 deg. to the correct advance because the speed and the load combinations are constantly changing on the road. Two important phases mark the spark-advance problem.

The author discusses commercial-airplane design in general terms, considering the subject under the main divisions of economy, safety, speed and comfort. Under economy, mention is made of possible reductions of first cost by designing for long life and reliability, the effect of the former on the depreciation allowance being obviously advantageous. Airplane size is debated also, the trend of progress being seemingly toward the giant airplane. Safety is stated to be dependent upon reliability, structural strength, stability, control, fire prevention and reduction of risk of injury to passengers in the event of a crash. Minimizing the results of a crash is considered suggestively. Speed is governed almost solely by the ratio of wing loading to power loading; hence, speed will always be kept as low as possible without loss of business to competing transportation enterprises. Included among desirable measures to secure comfort are adequate ventilation and the elimination of noise.

Detroit Section Paper - Since a gear is a product of the cutting tool, the gear-cutting machine and the operator, it can be no more accurate than the combined accuracy of these fundamental factors. All gear manufacturers aim to eliminate split bearings, high and low bearings, flats and other inaccuracies in tooth contour, because a gear having teeth the contours of which comply with the geometrical laws underlying its construction is by far the most satisfactory. Illustrations are presented to convey an understanding of the geometrical principles involved, together with other illustrations of testing instruments and comments thereon. The application of these instruments is termed quality control, which is discussed in some detail under the headings of hob control, machine control and gear control.

Dividing the ability of an automobile finish to remain new into the elements of proper quality of the materials, engineering of application systems, methods of application and care of the finish, the author states that the responsibility for them rests jointly upon the manufacturer of the varnishes and paints, the builder of the automobile and the owner of the finished product. Five basic materials that are necessary in automobile painting are specified and discussed. Engineering systems of application and the actual methods of application are treated in some detail, inclusive of drying, and of surfacing or rubbing. The care of the finish is important and the precautions necessary in this regard are outlined. The paper deals with the application and not the manufacture of the different varnishes and paints that are mentioned.

This paper is illuminative and affords an opportunity for better comprehension of the remarkable progress and accomplishment made in Europe along the lines of commercial aviation. Reviewing the present European routes now in regular or partial operation, the author stresses the essentialness of the attitude of the press in general being favorable if commercial aviation is to become wholly successful. The airship appears most practical for long-distance service, to the author, and he mentions the possibility of towns and cities growing up around “air ports.” The cost of airship travel is specified, although it is difficult to figure costs and necessary charges because so few data on the depreciation of equipment are available. Regarding successful operation, much depends upon the efficiency of the ground personnel and organization.

Flame propagation has received much attention, but few results directly applicable to operating conditions have been obtained. The paper describes a method devised for measuring the rate of flame propagation in gaseous mixtures and some experiments made to coordinate the phenomena with the important factors entering into engine operation; it depends upon the fact that bodies at a high temperature ionize the space about them, the bodies being either inert substances or burning gases. Experiments were made which showed that across a spark-gap in an atmosphere of compressed gas, as in an engine cylinder, a potential difference can be maintained which is just below the breakdown potential in the compressed gas before ignition but which is sufficient to arc the gap after ignition has taken place and the flame has supplied ionization. These experiments and the recording of the results photographically are described.

The free, resilient, self-expanding, one-piece piston-ring is a product of strictly modern times. It belongs to the internal-combustion engine principally, although it is applicable to steam engines, air-compressors and pumps. Its present high state of perfection has been made possible only by the first-class material now available and the use of machine tools of precision. The author outlines the history of the gradual evolution of the modern piston-ring from the former piston-packing, giving illustrations, shows and comments upon the early types of steam pistons and then discusses piston-ring design. Piston-ring friction, the difficulties of producing rings that fit the cylinder perfectly and the shape of rings necessary to obtain approximately uniform radial pressure against the cylinder wall are considered at some length and illustrated by diagrams.

The adoption of the present system of feeding a number of cylinders in succession through a common intake manifold was based upon the idea that the fuel mixture would consist of air impregnated or carbureted with hydrocarbon vapor, but if the original designers of internal-combustion engines had supposed that the fuel would not be vaporized, existing instead as a more or less fine spray in suspension in the incoming air, it is doubtful that they would have had the courage to construct an engine with this type of fuel intake. That present fuel does not readily change to hydrocarbon vapor in the intake manifold is indicated by tables of vapor density of the different paraffin series of hydrocarbon compounds.

The paper surveys the economic and engineering aspects of the automotive industry, so that engineers can align themselves with its future development. Better performance and longer life due to improved design and materials distinguish the 1920 car from its predecessors. One of the healthiest signs in the industry is the uniform determination of practically every manufacturer to improve the quality of his product. The designer has been forced to extend himself in getting the highest possible output from the smallest possible units. This trend is very noticeable. Conditions relating to prices, the return to peace-time production, the potential demand for cars and the present supply, and the probable improvements in cars are then reviewed, the thought then passing to a somewhat detailed discussion of detachable-head engines.

The only direction in which flexibility of an organization can be considered is that of successful progress. Flexibility uncontrolled is liable to lead to retrogression instead of progression. During the war, every available unit of man-power was called into use, and all specialized intelligence was stretched almost to the breaking point. This was particularly true of the intelligence in the automotive industry. Demands were made in connection with the airplane, tanks, agricultural tractor and submarine chasers, as well as the more stabilized automobile and trucks. The most skilful men naturally gravitated to the most difficult work, in the problems surrounding the airplane and the tank, and, while in general there were not nearly enough men, the scarcity of skill was more noticeable in the older branches of the industry. It was there that the necessity for a flexible organization demonstrated itself. The first necessity was a rigid base from which progress could be made.

Emphasizing the necessity of persuading fuel manufacturers to improve the suitability of internal-combustion engine fuel by the mixture of other materials with petroleum distillates, and realizing that efficiency is also dependent upon improved engine design, the author then states that results easily obtainable in the simplest forms of automotive engine when using fuel volatile at fairly low temperatures, must be considered in working out a future automotive fuel policy. The alternatives to this as they appear in the light of present knowledge are then stated, including design considerations. The principles that should be followed to obtain as good results as possible with heavy fuel in the conventional type of engine are then described. These include considerations of valve-timing and fuel distribution. Valve-timing should assist correct distribution, especially at the lower engine speeds.

THE rapid development of heavy-duty trucks and farm tractors has made it necessary for manufacturers of engines used in such automotive apparatus to face problems regarding which there is no past experience to fall back upon. The necessity in both types of engine for maximum strength in all parts carrying excessive loads constitutes a problem of great importance, but in addition to it are others of the proper utilization of fuels at present available, lubrication under excessive load conditions over long periods of time; and, of nearly as much importance, the relation of fuels to lubricants and the effect of fuels upon lubricants. Moreover, information is to be acquired regarding the value of prospective fuels as power producers, the effects they have upon engines, lubricants, etc., comparisons of cost and the like. The tests recorded in the paper were made in an endeavor to ascertain some of these unknown values.

EVERY plow in use should have 10 b.-hp. available. Every tractor engine should deliver continuously at least 33 hp. If the 330-cu. in. engine mentioned were as good as a Liberty airplane engine, it could deliver 57 hp. at 1000 r.p.m. The horsepower actually obtained is as follows: 41.5 in the laboratory 33.0 at the factory 29.0 when burning gasoline 23.0 when burning kerosene 21.0 with poor piston-rings 19.0 with poor spark-plugs 9.5 available at the drawbar The great engineering problem of the future lies between the 57 and the 23 hp. From 19 to 9.5 hp. is the manufacturer's problem. The main difficulties, as outlined by the figures given, lie in the combustion chamber and its ability to dissipate the surplus heat, and in the limitations of fuel. There will be no need for refiners to continue to break up the heavier fuels by processes already so successful, if by ingenuity and good understanding of thermodynamics these can be made to burn in present-day engines.

Manufacturers of carbureters and ignition devices are called upon to assist in overcoming troubles caused by the inclusion of too many heavy fractions in automobile fuels. So far as completely satisfactory running is concerned, the difficulty of the problem with straight petroleum distillates is caused by the heaviest fraction present in appreciable quantity. The problems are involved in the starting, carburetion, distribution and combustion. An engine is really started only when all its parts have the same temperatures as exist in normal running, and when it accelerates in a normal manner. Two available methods, (a) installing a two-fuel carbureter, using a very volatile fuel to start and warm-up the engine, and (b) heating the engine before cranking by a burner designed to use the heavier fuel, are described and discussed.

The nineteen months preceding Nov. 11, 1918, constituted the most far-reaching educational period in the history of the United States. The war being over, both opportunity and danger are ahead. Automotive manufacturers, engineers and educators have large responsibilities in post-war industrial rehabilitation. A frank discussion of several prime demands is presented. After outlining the achievements of the war period, the lessons thereof are enumerated, special emphasis being placed upon cooperation and teamwork, and the automotive manufacturers urged to give consideration to the permanent and stable establishment of their business and product. Attention is called to the part universities can and should take in practical service, in conducting automotive engineering courses, giving public instruction and furthering good roads development and highways transport.

THE production of gasoline in this country could be increased through the following changes in refinery practice: (1) Universal adoption of a high “end-point,” or upper volatility limit for gasoline (2) General use of more efficient distillation methods and equipment (3) Recovery of gasoline now lost in refinery operation (4) Wider use of cracking processes Other possible methods of increase are not considered of sufficient importance to merit discussion in this connection. Some of the details of the four methods of increase are discussed and it is estimated on the basis of the evidence now at hand that the maximum percentage increases in production under the four heads listed are as follows: (1) 15 to 20 per cent; (2) 10 per cent; (3) 10 per cent, and (4) 100 per cent.

The author states as his object a review of what has been done and what must be done to make tractors successful in operating on low-grade fuels, especially kerosene. He takes up in order the four principal methods in common use of applying heat to vaporize kerosene, pointing out the advantages and disadvantages of each method and of its modifications. The author then cites various experiments with different types of carbureters in burning kerosene, drawing at length upon his own experience in this connection. He cites difficulties with gas distribution, manifold condensation, pistons and spark-plugs and points out that carbureter design is inseparable from considerations of tractor engine and manifold design. That better progress has not been made in the past in developing kerosene-burning tractor engines is stated to be largely owing to the fact that there has not been sufficient cooperation between engine and carbureter manufacturers.

The efficiency of the automobile engine, as operated on the Otto cycle, is thought by the author to be too low, and he therefore suggests a method of improving it. He considers the various losses by which heat is dissipated in internal-combustion engines and finds that the best opportunity for increasing thermal efficiency is by an increased expansion of the charge. The author suggests that this expansion be carried 50 per cent further than is ordinarily done. In order to obtain higher efficiency at part load, the suggestion is made that instead of throttling the mixture, the admission valves be closed earlier. In case the expansion is 50 per cent longer than the induction stroke and the cut-off takes place earlier as the load becomes lighter, it will be necessary to vary the fuel opening inversely with the air induced. It is suggested that the fuel valve and cut-off lever be connected together and operated by the accelerator pedal or hand lever on the steering wheel.

The question as to whether a part should be made or bought is one that must be settled by the individual maker according to the value of his product, the nature of the part, his capital available for manufacturing purposes and the price at which his product is sold. The author describes the practice followed by some of the large companies, showing that in spite of their being quantity producers, they have found it desirable to buy a number of important parts. Certain parts are rarely made by automobile manufacturers, either because they can be bought more cheaply or because the machinery to produce them is intricate. The author sums up the problem by stating that a manufacturer makes the unit on account of not getting deliveries or because he does not get a fair price from the parts maker or an article good enough to satisfy his conditions. In order to give individuality to the product, the car maker often produces certain parts, such as the engine, himself.